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The other question I have issues over is what size of socket or wrench to use. 15-17 foot pounds When component part replacement is necessary, use the engine type and serial number to identify the correct part. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The compensator sprocket 150-165 foot pounds. Does that sound right? Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. 23-27 foot pounds Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Oil Pump cover bolts It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Figure 1. XL 0. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Harley motorcycles are made using industry-leading components and parts. 35-45 foot pounds There are to many variables on torque specifications between brands, makes, models, and even years of bikes. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Battery. Tighten the transmission sprocket nut an additional 30 - 40. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Now put max. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Rear Master Cylinder mounting nut Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Over time, the clutch of your bike wears down, which results in adjustments. Testing the Innovate Motorsport LM-1 portable air fuel meter Rear Brake Disc screws lordharold Active Member. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. No two are exactly alike, and each one has its own story. But I have a question about the torque vaules. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Wheelbase. '21 LowRider S, Kinda stock. Santo_R 4 yr. ago. Motor Oil #8 - 14 in. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Henceforth, you must know how much torque each nuts and screws require. I feel confident that it's there to stay. Thats the point where you need to the adjustment. Thanks again for everyone's help All times are GMT-5. Diesel, here's what my manual says now. Rear Shock Absorber 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Belt Drive If you apply more than its required torque, the thread of the screw may become damaged. How to Build a It is crucial for safety and smooth riding performance. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. TC95 128HP Stage 3 Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. #7. Bottom bolt, 50 foot pounds Specification Tables, HD Twin Cam Engine Builds Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 0000008154 00000 n Upper Stud acorn nut See Figure 58. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Two lines in nut on Compensator and one line in clutch hub nut. DIESEL-FUMES. After that, tighten the lever or turn it inward for the opposite effect. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. $20 Bike Lift Next, you can either do a half turn to a full turn, as mentioned in the book. Then, follow its instructions for the motorcycles best servicing and upgrading results. 1/4 inch bolts Including all these torque specs for Harley in a single article is nearly impossible. Refer to applicable Service Manual. In that service manual are torque specs for specific fasteners. 70-80 inch pounds Your email address will not be published. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! %PDF-1.4 % Its time I addressed the issue of tools & torque specifications. Plus, its motorcycles are just as iconic as the company itself. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. How did I know you werent using a service manual? This engine is designed to use unleaded fuel. Compensating Sprocket nut 0000003541 00000 n Air Density, Harley-Davidson EFI 0000001947 00000 n 0000013394 00000 n You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. My question was about the posted rear axle torque value for the '06 VRSC . lbs. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. 90-120 inch pounds Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. 35-40 foot pounds. Land Speed Racing GalleryCV Carburetor Open the derby cover so you can see the primary oil level. Harley vs Honda Motocycle: Which One Suits You Most? Yet, they will need regular maintenance. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Performance Calculations May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. (front) and the clutch sprocket (rear). Laced Wheel Within 7000 miles the nut came loose. Ignition timing. Harley-Davidson CVO Street Glide Specs. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Thanks guys.. will be stopping bye the dealer today to get some other stuff. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. remember to move the torque wrench quick and steady or you will over torque the fastener. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Step 1 - Drain your primary. EVO 95 HP Stage 3 Whatever the need, you need to work with specific torques for each part. 1613 mm (63.5 inches) Fuel capacity. 10 foot pounds We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Ratman said: . These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. 0000008358 00000 n You really, really need the instructions on the diaphram spring adjustment. 30-45 foot pounds My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Even why wont anyone love to have Harley on their preference list? On the topic of chassis characteristics, responsible for road holding . 55-65 foot pounds After that, go down in the transmission cover area, where you can notice that the shaft has a slot. pounds, rocker cover 135-155 inch pounds. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Plug Wires 1/2" - 58 ft. lbs. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. On the contrary, applying less torque wont fasten the screws, and they will become loose. Table of Contents Shop Manual 10-13 foot pounds Get the proper tools and know how to use them. Then turn the bolts of your derby cover with your hand and carefully tighten them down. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Harley-Davidson Bronx Specs. 9-10 foot pound Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Of course, it's going to be different! EVO Nonetheless, we suggest you read the user manual. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. For doing that, you need to secure the adjuster by using a wrench. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Could someone tell me which is correct? Cylinder Heads They should be the same for 2001 Dyna. Search the site The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Hello all.. me again.. well im putting my clutch and compensator back together. Now you can see there are lots of bolts used to secure the derby cover in the place. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade 0000009563 00000 n Posted on Sep 24, 2009 Now, release the locknut and adjuster both nuts slightly. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. lbs. So, insert your screwdriver or Allen key and follow the given instruction. Triple Tree Pinch Bolts 0000009625 00000 n I have had best luck splitting the difference between the upper and lower values. 16-18 foot pounds See Figure 2. Cast Wheel One of the things that makes Harley-Davidson motorcycles so unique is their paint job. 3. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Therefore, you need to eliminate them all first and keep them aside. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Crankcase bolts Harley Davidson always emphasizes using their recommended and specified tires. 0000031803 00000 n With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. He said that before they redesigned the compensator. 140 ft-lbs. Exhaust Therere other torque values for different screws and nuts too. but in actual section dealing with side cover it calls for 10-12 ft. lbs. New EFI for EVO and TC, Performance Gallery (95.25 mm) Follow the below-mentioned instructions thoroughly-. Feel free to preview a sample to get an idea of what it looks like. 17-22 foot pounds Inspection cover should be about same or a little less. You can refer to the answers. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Pivot Shaft Apoliggize if this a beaten subject. A few years ago a local shop put a new motor in my K9. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. The bike features an agile and lightweight frame with an adjustable suspension, upside down . . Now your derby cover is free to remove from that place so, do that. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. These are two questions which should not be asked. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Posted on Sep 24, 2009 I opted for a machine shim.. they didn't come out with the updated comensator until 07. Primary cover bolts: 14-21 ft lbs. And depending on how much you rub off, it will let the clutch open up. 0000015868 00000 n on the trany. I also understand that a lot of people would like to work on their bikes, and thats great. 0000011944 00000 n basics of Fuel Injection explained, DEWEY'S lb.) First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Clutch lever free play: 1/16". Heritage softail deluxe FLSTNT. CUSTOM Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Refer to Photo 2. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Install a TC 88/95 cam My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Estimate Top Speed Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. 35-40 foot pounds Ask us a Question. Not adjustable. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Carburetor Troubleshooting 70 foot pounds 27-32 foot pounds Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Continue with Recommended Cookies. Shovel Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Transmission Sprocket nut This page was generated at 06:17 PM. Cougar. Color options. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. lordharold, Jun 2, 2012. 100 in lbs for the clutch diaphragm bolts. 8. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. New comments cannot be posted and votes cannot be cast. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . monster ruin your riding. Pistons and Cylinders With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. 4 0 obj 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Now put the locknut back on and make sure it fits in the grooves. Profession Tuning on a Shade Tree Budget, Engine Performance The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. 83. #8 - 14 in. Assembly Torque Values, Crank Pin nut Manufacturers change sizes quite frequently. So like alot of other guys plus the mechanic. (101.6 mm)Piston displacement - (approx.) https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. T-45 Torx 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate endobj maximum. for 2007/08 HD, Harley Camshaft Pictures. 0000024100 00000 n in. Tighten in star pattern from bottom Reduce Engine Surging I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed .